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CASE STUDY The Haf-Clip gets their product to market in record time in collaboration with Canadian 3D printing service bureau. The Haf-Clip is a Vancouver, British Columbia (BC) based business that creates consumer products for the recreational sports industry, with a focus on mountain biking. Their current flagship product is a multi-purpose plastic clip that allows the user to strap their helmet and other items to the bike while riding. In 2021 The Haf-Clip approached Tempus 3D to help them bring their product to reality. They were particularly interested in keeping the design, testing, and manufacturing in Canada. Key benefits ​ Rapid part iteration and refinement Market validation prior to large investment Local manufacturing fast turnaround of prototypes and production parts Environmentally friendly and sustainable production On-demand manufacturing Photo courtesy of The Haf-Clip Organization The Haf-Clip Industry Recreational sports, Consumer Products Technology HP Multi Jet Fusion Materials HP PA12 Challenge The Haf-Clip was looking for a partner to bring their product idea to reality and was particularly interested in keeping the design, testing, and manufacturing in Canada. Due to the relatively low volume of initial production, most traditional methods of manufacturing products were not viable options. In particular, The Haf-Clip needed to create multiple prototypes of their product to ensure it functioned as expected, then prepare an initial batch of 250 pieces to test the market and ensure there was sufficient demand prior to investing in a full market launch. ​ The Haf-Clip researched options for bringing their product to market, including injection molding and 3D printing. They recognized very early on that using injection molding for producing prototypes and low-volume manufacturing was not a viable option. The cost of having molds produced for their product could have been more that $5,000 per mold, which was too expensive for further product development and design iteration. ​ The Haf-Clip needed a manufacturing solution that was able to quickly produce functional prototypes to test their design, then manufacture low-volume production runs of low-cost end-use parts as needed so they could get their product to market with minimal initial investment and maintain the ability to revise their design if necessary. Solution In 2021 The Haf-Clip approached Tempus 3D through an introduction from an existing Tempus customer. After an initial consultation to determine the most appropriate material and 3D printing technology, Tempus produced their first functional prototypes using their in-house HP Multi Jet Fusion 5200 printer. This technology was recommended because it is capable of producing cost-effective prototypes and full production runs of high-quality parts, at the same low cost per part with accuracy and aesthetics comparable to or better than injection molding. ​ Tempus produced their first prototype for The Haf-Clip in the winter of 2021, and The Haf-Clip was able to test the prototype and receive their first production run within weeks of the initial order. Result With the ability to go straight from prototype to production with no changes to the manufacturing process, The Haf-Clip was able to complete product testing and use their prototypes and secure significant market interest with minimal delay. This has allowed The Haf-Clip to test the market early without incurring massive research and design costs while keeping their inventory and raw materials cost near zero. They can revise the design or order more product on an as-needed basis and scale in a way that only 3D printing would allow. ​ The Haf-Clip and Tempus continue to work together with the production of parts and are both heavily invested in bringing manufacturing back to Canada. As The Haf Clip continues to see increasing demand for their products Tempus is there to help them scale and meet their needs. With instant online ordering, overnight shipping and the ability to turn around rush orders in as little as 24 hours, Tempus 3D can ensure that The Haf-Clip can easily fulfill any customer order, no matter what the size, while maintaining minimal inventory and ensuring the same low cost per part. The Future We at Tempus feel this is just the beginning of what manufacturing will look like in the future and it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Check out The Haf-Clip's technology in action on their website Learn more about HP Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion Learn more about HP PA12 https://www.tempus3d.com/hp-nylon-pa12 How to design for Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion-design-guide Photos and information courtesy of The Haf-Clip.

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ABOUT US Welcome to Tempus 3D Advanced Manufacturing at Your Fingertips At Tempus 3D, our goal is to empower companies to accelerate their innovation with the extraordinary potential that 3D printing offers. With industry-leading technology, digital integration and automated manufacturing processes, our customers are able to save time and money while innovating and improving on their product designs. ​ We are passionate about providing solution-based results and the best products and services possible. We look forward to working with you to deliver quality results based on your company's unique needs. Our mission is to empower companies to innovate in their product development and gain a competitive advantage by bringing products to market quickly and affordably. We do this by providing industry-leading 3D printing technology, exceptional customer support and an in-depth knowledge of Additive Manufacturing. Learn more about our mission and values Factory of the Future Join the digital revolution A Factory of the Future invests in innovation in the industry, automation and digitalization, and uses state-of-the-art technology to provide added value for its clients. It needs to be able to respond rapidly to the changing marketplace, to have sustainable production processes, train and engage their workers in a culture of excellence, and continuously excel in developing integrated, digital solutions. It works hand-in-hand with companies and partners to develop solutions through collaboration, which is a key driver of innovation. ​ Here at Tempus 3D, we are committed to being a factory of the future and excited to be part of the Industry 4.0 revolution. We welcome the opportunity to collaborate with Canadian companies as they leverage the advantages of digital manufacturing to reach their true potential. Our Technology Advanced manufacturing at your fingertips Here at Tempus 3D we are committed to providing the most advanced 3D printing technology to our customers. That is why our primary technology is the HP Multi Jet Fusion 5200. This equipment is designed specifically for the production environment to mass-produce engineering-grade plastic parts with excellent mechanical properties at a low cost per part. With printing speeds up to 10x faster than comparable technologies, Multi Jet Fusion is a popular choice for the transition between prototyping and mass production of end-use plastic parts. This technology is popular for both rapid prototyping and is frequently used as an economical alternative to injection molding because it allows more design freedom, shorter lead times, lower production costs and greater adaptability. “3D printing has leaped from the proof-of-concept stage to a viable manufacturing alternative, demonstrating its potential in real-world environments, notably in industries such as aerospace and defense, construction, consumer and automotive... The current scenario of fragile supply chains will fast track the development of a digital manufacturing ecosystem, driven by 3D printing technology.” Learn more about Tempus 3D Services Mission Sustainability Stay in the loop with 3D printing and Tempus 3D Join our newsletter to get a monthly update on the latest news about 3D printing, tips and tricks to get the most out of additive manufacturing, success stories of industry insiders, and latest developments with Tempus 3D. ​ If you don't find the content relevant, you can unsubscribe at any time. We are committed to protecting your privacy and will not share your email address. Get Updates Thank you!

3D Scanning Quality Control and Inspection Services Ensure your parts meet all engineering, design and specification requirements with Tempus 3D's quality control and inspection services. Get a Quote Precise reports with advanced 3D scanning and metrology software Tempus 3D combines metrology-grade 3D scanners and Geomagic metrology software to provide graphically-rich, communicative reports. Ensure precise results for each stage of your manufacturing workflow and meet product development goals. Why use 3D Scanning and Quality Inspection Services? Ensure quality and consistency throughout your manufacturing workflow or development project. Design ​ Check prototypes and address manufacturability issues such as deformation after molding or casting. Find where parts are out of spec, and update 3D CAD models to compensate for any problems. Inspect ​ Solve your toughest measurement problems with advanced measurement and reporting tools. improve quality documentation with a complete record of a part's geometry. Manufacture ​ Identify and resolve manufacturing and assembly issues. Minimize scrap and rework by inspecting supplier parts to find and eliminate defective parts. Maintain ​ Assess damage, deformation or wear with alignment and deviation analysis. predict failure before it happens by checking changes in a part's geometry. Flexible Reporting and Analysis Compare Scans to CAD files ​ Multiple comparison tools include 3D, 2D cross-section, boundary, curve, silhouette, and virtual edge deviation. Color maps can be used to show what is in or out of tolerance, and by how much. Compare Scans to Legacy Parts ​ A legacy part can be scanned and used as a nominal model to compare back to. Inspect Surface Damage or Wear ​ Our software can automatically interpolate the ideal shape of a scanned object and measure deviation. Combine 3D Scan with Hard Probing ​ We can combine non-contact scanning with hard probing for customized reports. 2D and 3D GD&T ​ Analyze size, form, orientation, and location of features according to the ASME Y14.5M standard. Diverse Reporting Capability ​ Linear, angular, radial, elliptical, bore depth, counterbore, countersink, and thickness. Straightness, flatness, circularity, cylindricity, parallelism, perpendicularity, angularity, position, concentricity, symmetry, line profile, surface profile, runout, and total runout. Extensive Software Compatibility ​ Our software is compatible with all the major CAD systems including CATIA, NX, Creo, Pro/ENGINEER, SOLIDWORKS, Solid Edge, Autodesk Inventor, and more, as well as PMI and GD&T data. Explore Additional 3D Scanning Services Reverse Engineering Create a detailed 3D map for measurement, reporting, design and engineering. Learn More Scan-to-CAD Convert almost any object, large or small, into a digital CAD file ready for further design or analysis. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you, in your choice of material. 3D Printing Services Get Started with our 3D Scanning S ervices If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote

MISSION Together, we can create a world driven by innovation. Our mission is to empower companies to accelerate their product development and access affordable manufacturing for low-to-mid-volume production of end-use parts. We do this by providing industry-leading 3D printing technology, exceptional customer support and an in-depth knowledge of additive manufacturing. This mission statement is the driving force behind the dedicated team at Tempus 3D. Everyone at Tempus shares a passion for creating, inventing, innovating in order to change our community for the better. Our Values Meaningful Innovation. We create value through technology , using industry-leading equipment to support you in designing next-generation products and transform the way you do business. Results-Driven Co-Creation . We collaborate with you to create solutions to drive results. Merge your experience and creativity with our knowledge and expertise of 3D printing. Transparent Integrity . We build trust and long-term relationships based on mutual respect, openness, honesty and reliability. Passionate People . We invest in people because they are the cornerstone of our success. Trained to industry standards, inspired by our mission and curious by nature, they go the extra mile. Sustainable Quality . We ensure quality in everything we do. As customer needs and technologies evolve, we improve to remain relevant over time. On-Time and On-Spec . One of the unique benefits of additive manufacturing is rapid production of quality parts. We are committed to ensuring you are able to meet your development goals quickly, easily and accurately . Learn more about Tempus 3D Services About Us Sustainability Stay in the loop on 3D printing and Tempus 3D Join our newsletter to get a monthly update on the latest news about 3D printing, tips and tricks to get the most out of additive manufacturing, success stories of industry insiders, and latest developments with Tempus 3D. ​ If you don't find the content relevant, you can unsubscribe at any time, we are committed to protecting your privacy and will not share your email address. Get Updates Thank you!

Scan-to-CAD Get a Quote Convert almost any part to a detailed CAD file. Our team of experts uses metrology-grade 3D scanners to convert almost any object into a digital file, no matter the size or complexity. The scanning data can be converted into file formats compatible with leading CAD software for further analysis, design or engineering, analyzed for quality control or inspection requirements. We can even have the part 3D printed for you in industrial-grade materials. Get a Quote Explore Additional 3D Scanning Services Inspection Services Scan and compare your part for product quality and metrology requirements. Learn More Reverse Engineering Create a detailed 3D map for measurement, reporting, design and engineering. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you, in your choice of material. 3D Printing Services Get Started with our 3D Scanning S ervices If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote

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How strong are parts 3D printed with HP Multi Jet Fusion technology? How strong can a 3D printed part really be? HP put this question to the test by lifting a 1995 Avalon with a 3D printed chain link using HP Multi Jet Fusion 3D printing technology. The chain was printed in under an hour and weighs just 0.25 pounds. check out this video to see how it performed. How was a 3D printed part able to support that much weight? the secret is in the printing process. HP Multi Jet Fusion technology works by laying down thin layers of materials then fusing them together to create a single strong and precise piece. In fact, that chain link is capable of lifting up to 10,000 pounds - far more than your average Avalon. With new 3D printing processes, businesses are able to achieve higher levels of productivity, quality, and improved economics—while also enabling faster development cycles and differentiating offerings from their competitors. ​ ​ Learn more about HP 3D printing technology See 3D printing in action with case studies and articles Join the Manufacturing Revolution with Tempus 3D Upload your CAD file for an online quote and start manufacturing today Get a quote

Sustainable 3D manufacturing - a new way of doing business and creating value. 3D printing as a sustainable manufacturing technology 3D printing is often viewed as one of the key sustainable technologies, for a variety of reasons ranging from lower waste, local production, and design optimization. Companies leveraging 3D printing are able to reduce their carbon footprint, use less energy, and create less waste and consume fewer raw materials. Design more efficiently 3D printing allows engineers to make parts that are unachievable with other manufacturing methods, allowing greater freedom of design. With new computer-aided design techniques such as topology or generative design, a part can be re-designed to be more lightweight, saving material costs. Multiple parts can be integrated into one design, which saves material costs plus the time and labor associated with assembly. ​ In one case study completed at Northwestern University, researchers estimated that by replacing a number of routine components with topology optimized 3D-printed parts, overall aircraft weight could be reduced by 4 to 7 percent, with fuel consumption lowered by as much as 6.4 percent. ​ another example is a redesign completed by GM on one of it's automotive components. GM consolidated eight different components of a seat belt bracket into one 3D printed part. This 3D printed seat bracket is 40% lighter and 20% stronger than the original part. GE estimates that the improvements made possible by 3D printing help to reduce overall weight by 5 percent and improve brake-specific fuel consumption by 1 percent. waste reduction Compared to traditional manufacturing technologies, 3D printing can reduce wasted materials, depending on which technology 3D printing is compared to. When compared to CNC machining , 3D printing has a significant advantage because of it's manufactuirng process. With a subtractive process like machining the material is cut away from a solid block to create a final part. In many cases, only a small percentage of the material goes into a final part, with the cut-away material often exceeding 50 percent. 3D printing builds parts layer-by-layer, which results in very little excess waste (depending on the process). 3D printing is also often compared to injection moulding. The molds used for injection molding can only be used for one specific design, meaning that each design change requires a new mold. For low-production manufacturing or prototyping this can lead to a great deal of material waste. Also, because injection molding is an expensive process to set up, manufacturers often mold more parts than necessary, keeping extra parts in inventory and eventually throwing away unused or obsolete parts. In contrast, 3D printing allows manufacturers to produce the exact amount of parts needed with a very short turnaround time (usually less than a week), which saves raw materials and storage space. Energy consumption Any industrial process requires energy to run, including 3D printing. From a sustainability standpoint, energy consumption rates directly correlate with environmental considerations, like CO2 emissions. 3D printing, particularly with metals, is by no means a low-energy technology. However, some studies show that it can be more energy-efficient than most conventional manufacturing processes. A study, conducted by metal 3D printer manufacturer, Digital Alloys, compared the energy consumption of different metal 3D printing technologies with CNC machining. At the manufacturing stage, energy consumption is indeed larger with metal 3D printing processes, particularly laser PBF. However, when considering different factors, like material waste, the possibility of material recycling and post-processing, it’s been shown that machining is the most energy-consuming process, due to the amount of material waste – (in Digital Alloys’ example it was more than 90 per cent). Manufacturing energy consumption of 1 kg of titanium aerospace part [Image credit: Digital Alloys] That said, not all agree that metal 3D printing is more energy-efficient than traditional technologies. Timothy Gutowski, head of MIT’s Environmentally Benign Manufacturing (EBM) research group, states that ‘additive processes tend to be more energy-intensive … because they’re slower. They use a lot of energy to produce the same amount of product. In fact, most 3D printing processes are something like seven orders of magnitude more energy-intensive than high-volume conventional manufacturing processes’, he explains in an interview with The Fabricator . The truth, as always, lies somewhere in between. While 3D printing can be energy-intensive, choosing the application suitable for the technology and optimising its design will help to offset high energy consumption. It will also result in an overall energy-efficient system, where this part will be used. ​ On the way towards sustainability With so many AM technologies out there, there’s no simple answer to the question of 3D printing’s sustainability. Some processes have the drawback of non-recyclable materials, while others are plagued by high energy consumption. What’s encouraging, however, is the fact that 3D printing tends to be more resource-saving, particularly compared to subtractive technologies. And it also opens the door for more efficient designs that contribute to lowering manufacturing and inventory requirements and, ultimately, help to reduce fuel consumption. Our verdict is that 3D printing is not entirely ‘green’ technology, but with the right approach, it can come closer to becoming an incredibly powerful sustainable manufacturing solution.

3D Printed Medical Back Brace Montreal-based medical services innovator uses 3D printing technology to develop custom form-fitted and breathable back braces to improve patient comfort and outcomes. A medical services innovator based in Montreal, Quebec approached Tempus 3D with a back brace design to manufacture for them. They were looking for a company with the capacity to build the extra-large piece with material that had the strength, flexibility and resilience to be worn for long periods of time. ​ The team at Tempus collaborated with HP and Hawkridge to provide a solution that suited their manufacturing requirements, while keeping cost and production time to a minimum. Key benefits ​ Mass low-cost customization Complex geometries that result in reduced part cost Photo courtesy of Airforce Velocity Stacks Organization Montreal, Quebec based medical services innovator Industry Medical Prosthetics and Braces Partners HP , Hawkridge Systems , STAC Technology HP Multi Jet Fusion 5200 , with build dimensions of 380 x 284 x 380 mm Material HP Nylon PA12 Software Solidworks Post Processing Bead blasted and dyed black Challenge The biggest challenge with this project was the large size of the brace. When large, flat parts are 3D printed there is a risk of the piece warping because of the uneven cooling that can occur as the part is being built. Also, there are not many commercial 3D printers which can manufacture such large pieces. The secondary challenge was to ensure the material had the strength, durability and flexibility to provide comfortable support and was suitable to be used as a medical device. Solution The team at Tempus 3D was able to leverage HP Multi Jet Fusion 3D printing technology, which provides the class-leading build volume and part quality required to successfully manufacture this design. With this printer all of the parts for the brace could all be fit into one print run, which saves manufacturing time and cost. ​ The greatest risk in the production of the brace was the potential for the pieces to warp, because the difference in temperatures across large, flat pieces can bend them as they cool. Tempus 3D drew on support from experts at HP and Hawkridge Systems, who worked with the team at Tempus to ensure the part orientation and print settings were optimized for the best result. The template for this build can now be used to print the same or similar pieces for the supplier on-demand with precise repeatability between prints. ​ The other consideration in building the brace was to select a material that was suitable for a medical device used on or near the skin. Nylon 12 was the material of choice because it has a high tensile strength, is water proof and certified biocompatible. It also has enough flexibility to accomodate the patient's movement without losing it’s support. Result Tempus collaborated with their partners at HP, Hawkridge systems, and the client to produce a part that exceeded their expectations in terms of finish, colour, accuracy, and cost. We look forward to continue building these parts that have the potential to positively impact patient outcomes and lead to further advancement in the Canadian medical sector. ​ Tempus 3D is one of only a handful of HP certified 3D printing service bureaus located in Canada. As part of the HP digital manufacturing network, our team has an established track record of working collaboratively with partners across Canada in the prototyping and development of innovative products. Head quartered in British Columbia, Tempus serves customers across North America with expertise in the digital manufacturing revolution. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more collaborative, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Learn more about designing for 3D printing with HP Multi Jet Fusion 3D printing technology ​ Learn more about prototyping and manufacturing solutions with Tempus 3D ​ Explore industrial plastics available through Tempus 3D ​ Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology Explore more case studies and articles

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Ledcor Ball Valve Project Ledcor teams up with Tempus 3D printing to alleviate supply chain issues, improve part design and minimize manufacturing time. Ledcor is an integrated construction company with operations across North America. As part of their regular operations they treat roads with calcium chloride for dust control and various other purposes. This process involves the use of ball valves to control the flow of the solution. ​ A number of their valves were damaged beyond repair and needed to be replaced. After making exhaustive attempts to source new valves through their traditional suppliers they were faced with a six month or greater lead-time for delivery. This put their operations in an untenable situation of potentially being shut down for a significant period of time due to a relatively inexpensive part. Ledcor approached Tempus 3D for a local manufacturing solution. Their requirements included upgrades to the performance of the part and a tight timeline for delivery. Key benefits ​ ​ Rapid manufacturing of end-use parts​ ​ ​ Improve part functionality in relation to the original injection-molded part​ Bypass supply chain restrictions with local manufacturing​ ​ ​ Minimize down time with local manufacturing Organization Ledcor Group Industry Diversified Construction and Industrial Services Hardware HP Multi Jet Fusion 5200 3D Printer Technology Creaform Handyscan Material HP Nylon PA12 Software Solidworks, Fusion 360 Post Processing Bead blasted, dyed black, AMT Post Pro Vapor Smoothing Challenge Ledcor had two main deliverables for this project; to improve the design of the original ball valve to address historical weak points, and to deliver the final product as soon as possible. ​ Ledcor wanted to have the part re-designed because of flaws that were causing damage to, and critical failure of, the original part. The main weak point in the original valve was the seam where the two injection molded parts were joined together. This seam was prone to holding water and then freezing during the cold Canadian winters, which resulted in the parts cracking and no longer holding a seal. The second major concern was to have the final part manufactured as quickly as possible, in order to minimize downtime of the affected vehicles. 3D printing was the manufacturing method of choice because of it's speed of manufactuing and low cost compared to injection molding or machining from metal. an added advantage is the ability to produce low-cost replacement parts within days of ordering. Solution The first step in re-designing the valve was to use the original valve as a template to upgrade the design to the Ledcor’s specifications. Tempus 3D collaborated with the Selkirk Innovates team at the Selkirk Technology Access Centre to reverse-engineer the internal mechanical parts and to design the exterior casing. ​ A Creaform HandySCAN 3D scanner was used to image the original parts to ensure a proper fit was obtained. Parts were rendered in a 3D digital file using Fusion 360 design software, which was used to re-design the part to Ledcor's specifications. ​ An initial prototype proof-of-concept was then 3D printed to ensure the design was complete and confirm fit and function. After the initial prototype was tested some minor enhancements were made to reduce complexity and strengthen the part. ​ The final design was 3D printed by Tempus 3D using the HP Multi Jet Fusion 5200 3D printer for it’s dimensional accuracy and quality. Nylon PA12 was selected as the material for its overall durability and resistance to water, chemicals and UV rays. ​ The final part was sent to Cody Laursen and his team at Streamline for vapor smoothing using AMT Post Pro vapour smoothing technology. This process improves the overall material qualities of the part, including water- and chemical-resistance. ​ The critical surfaces of the valve casings were machined to ensure an exact fit of the functional pieces, then the ball valve was assembled. The valves were tested both at room temperature as well as at freezing to ensure proper functionality. Once testing was complete the parts were shipped to Ledcor to be put through their paces in the real world. Result This whole process was completed in less than four weeks, and future parts can be delivered in less than two weeks. The overall cost to Ledcor was very affordable in relation to the cost of downtime, and was even comparable to purchasing from their original supplier. Conclusion Ledcor and Tempus continue to look for ways to integrate 3D printing into their operations to reduce their supply chain risk and improve part functionality and quality. ​ With Tempus’ location in central British Columbia it is uniquely capable of serving markets across Canada with cost-effective overnight shipping and the ability to turn around rush orders in as little as 36 hours. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more custom and more local, allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Learn more about designing for 3D printing with HP Multi Jet Fusion 3D printing technology ​ Learn more about prototyping and manufacturing solutions with Tempus 3D ​ Explore industrial plastics available through Tempus 3D ​ Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology Explore more case studies and articles