Search Results

Transforming Prosthetics and Orthotics Production with Digital Manufacturing and Industrial 3D Printing Customization and ease of manufacturing are major factors in manufacturing healthcare devices and accessories, particularly when formed and fitted to the human body as with orthotics and prosthetics. Recent advancements digital manufacturing have revolutionized the industry, making the design and manufacturing of customized devices quicker, easier, more affordable and more flexible than previously possible. Revolutionized manufacturing processes Traditional manufacturing methods require multiple steps and significant time to make. For each piece the designer must cast the affected body part, make and adjust a mold, produce the item, and go through the fitting and adjustment process. If there is a major flaw or adjustment required in the design, the whole process must be repeated. With digital manufacturing, the process is much more streamlined and precise, with less wasted time and materials. The practitioner can precisely measure the affected part with a 3D scanner, then upload the file to industry-specific CAD software to design and adjust the model. The adjusted model is then sent to a 3D printer for final manufacturing. With more advanced 3D printers, like HP Multi Jet Fusion, multiple devices can be produced at once, and design revisions or replacements can be completed quickly and easily. Benefits of digital manufacturing of orthotics and prosthetics In addition to creating a more efficient workflow, the adoption of digital manufacturing of medical devices is driving innovation in design, and resulting in better fit and functionality for the end-user. Some of the key benefits of digital manufacturing of orthotics and prosthetics include: ​ Customization : By varying the thickness of the material, the stiffness and strength can be controlled across multiple dimensions of the final device. This enables designers to create much lighter devices with greater stiffness where support is required and greater flexibility in areas for improved comfort. ​ ​ Advanced structures : design features such as lattices and meshes can improve the performance of the part by increasing stiffness, reducing weight, and enhancing breathability. The design freedom inherent in 3D printing allows greater innovation than previously possible. ​ ​ Part consolidation : with the design freedom of 3D printing, parts can be integrated and printed in one piece with interlocking components and consolidated complex shapes. This can reduce weight and decrease assembly time. ​ ​ Branding and personalization : with digital design products can be personalized with a logo, business name, production number or customer ID. ​​ Leveraging industrial 3D printing technology With advancements in 3D printing technology, manufacturers can experiment with new methods of production with more freedom and creativity, and provide a higher-quality and more user-friendly end product. Among 3D printing options, HP Multi Jet Fusion technology is a popular choice among clinicians and manufacturers with it’s customization possibilities, fast production, affordable materials, minimal waste, and a high-quality product for the patient. The benefits include: ​ Comfort and flexibility : The high-quality materials and design freedom available with technology like Multi Jet Fusion allows manufacturers to improve comfort by reducing weight and thickness where material is not needed, with a minimum thickness of 1 mm. ​ ​ Repeatable, quality parts : industrial 3D printing technology, such as HP Multi Jet Fusion, can produce medical devices with a high level of dimensional accuracy, and isotropic strength and density across the x,y, and z axes. ​ ​ Optimized productivity and less waste : compared with traditional manufacturing methods, industrial 3D printers can reduce manual labor by as much as 6 times. HP Multi Jet Fusion technology also consumes minimal raw materials in it’s manufacturing process, which can reduce waste up to 20 times versus subtractive manufacturing (such as CNCmachining). ​ ​ Rapid production : The ability to manufacture parts within a day and low material cost with HP Multi Jet Fusion means that clinicians can revise, print, and test design variations quickly and easily. This is important in applications such as custom footbeds where factors such as proper alignment, gait and comfort can make a significant difference to the comfort and effectiveness of the end product. ​ ​ Digital manufacturing of custom orthotics and prosthetics in real life To learn more about the opportunities and benefits of producing orthotics and prosthetics with digital manufacturing and HP Multi Jet Fusion technology, take a moment to explore the case studies and white papers below. ​ Whether you are exploring the benefits of digital manufacturing for medical devices or looking for a reliable local manufacturer to produce high-quality, affordable devices for you, the team at Tempus 3D is available to help. With state-of-the art HP Multi Jet Fusion technology, online ordering and a certified team of professionals, Tempus will work with you to ensure you get the best value possible. Contact us to learn more. ​ ​ Information and Photos courtesy of HP Learn More about Prosthetics and Orthotics Production with Digital Manufacturing Transforming prosthetics and orthotics production with digital manufacturing White Paper Manufacturing orthotic insoles with industrial 3D printing White Paper ActivArmor fashions customized orthotic devices with HP 3D Printing Case Study Explore more case studies and articles Looking for a local manufacturer for your medical supplies? Tempus 3D is an Additive Manufacturing Service Bureau serving Western Canada with quick overnight delivery and competitive pricing. We use state-of-the-art HP MJF 5200 technology that allows for mass customization and production scale 3D printing. If you have a project you would like to talk to us about you can reach us at info@tempus3d.com , or give us a call at 250-456-5268. Contact Us

The Value of Additive Manufacturing in the Automotive Industry For the past decade, additive manufacturing (also known as industrial 3D printing) has played an increasingly important role in the automotive industry. It was initially used to create automotive prototypes to check their form and fit. As 3D printing technology and materials have evolved and diversified, 3D printing has moved from an optional technology limited to producing simple prototypes to an integral part of the manufacturing process, from initial conceptualization to production of final parts. The automotive industry has been transformed by the opportunities provided by additive manufacturing. Now commonly used in design studios, factory assembly lines and customization, 3D printers are aiding in design and development, accelerating the assembly process, creating complex parts, enhancing measurement and testing, and providing customization solutions across the range of the development process. The Czinger 21C hypercar showcases the future of additive manufacturing in the automotive industry. With over 350 AM components used in the vehicle's structure, suspension, brake systems, drivetrain and beyond, each component is computationally engineered and optimized for weight, efficiency and performance. To start, it is important to clarify how additive manufacturing works. In this process, a part is built layer by layer from the ground up, eventually completing the form of the finished part. This has minimal material waste as only the materials needed to build the part are used. This is in contrast to subtractive manufacturing (such as CNC machining), where a part is formed by removing material from raw stock, or injection molding, where multiple parts are cast in a mold. Traditional manufacturing methods can be limited by the speed of manufacturing, setup costs, design limitations, and/or ability to complete on-the-fly design adjustments. In contrast, the process of building in layers gives a great deal of design freedom, as intricate shapes, hollow parts, and interlined parts can be built as easily as simple shapes, and parts can be produced within hours or days, rather than weeks. BMW has been 3D printing parts for it's vehicles since 2010. Here, parts are being manufactured for the BMW i8 roadster using HP Multi Jet Fusion technology. Applications of Additive Manufacturing in the Automotive Industry Typical applications of additive manufacturing (AM) in the automotive industry include: Design and concept communication 3D printed scale models allow engineers to communicate and demonstrate design concepts for new vehicles or vehicle components. These models are also used for the aerodynamic testing of new models. For example, GM used 3D printing to build 75 percent of a C8 Corvette prototype , allowing the automaker to make changes on the fly to design parts and make sure they fit together properly. They also used 3D printing to train robots on the production line instead of having to wait for the final parts to be built. 3D printed Chevrolet C8 Corvette Prototype Rapid prototyping and design validation In the ongoing race to be the first and best, auto manufacturers continually engage in research and development to create better products and get them to market faster than their competitors. AM makes this process quicker and more affordable, with its ability to quickly create working prototypes in just a few hours, instead of typical turnarounds of several days or more. This can help product designers test and iterate more frequently and cost-effectively, ultimately leading to better end products. Using AM is now one of the most common ways to validate a prototype, whether it’s a small quickly printed detail or a full-scale functional part for performance validation and testing. Skorpion Engineering uses a structural welding technique to produce large parts with HP Multi Jet Fusion technology. Design optimization and weight reduction Automotive manufacturers work to improve the design of components in order to minimize weight, reduce manufacturing steps, or improve the overall design. The additive manufacturing process allows weight-reducing strategies such as using lighter materials or eliminating non-structural material or integrating multiple parts into one. For example, engineers at GM and Autodesk used generative design to consolidate an 8-component seat bracket assembly into a single piece. This 3D printed seat bracket is 40% lighter and 20% stronger than the original part. ​ ​ Seat bracket re-engineered by GM for weight reduction and streamlined manufacturing. Jigs, fixtures and tooling In the production stage, additive manufacturing is used to rapidly manufacture grips, jigs and fixtures, as well as make molds for parts. This allows manufacturers to streamline the assembly process and produce customized tools at a low cost. For example, Ford uses 3D printing for jigs and fixtures to streamline the assembly of their vehicles, and BMW has replaced aluminum fixtures with 3D printed thermoplastic fixtures. Production parts An increasing number of manufacturers are producing end-use parts with additive manufacturing. This manfuacturing process offers greater freedom of design and ability to innovate without sacrificing strength or structural integrity when compared to traditional manufacturing. An added benefit is that the same technology can be used for concept models, functional prototypes and end-use parts, providing a streamlined transition from initial concept through mass production. Bugati’s eight-piston monoblock brake caliper is the world’s first brake caliper to be produced by a 3D printer. Customized parts Customization is an increasingly popular trend in the automotive industry, mainly due to the advancements in 3D printing technology and materials. Additive manufacturing makes it easy and cost-effective to create unique items or low-volume production runs of custom parts, in a way not previously possible. Some manufacturers customize vehicles to suit a particular customer, others to improve the performance or appearance of specific vehicles. A fun example is Volkswagen, who used their VW Type 20 concept van to showcase some of their most cutting-edge technologies and ability for mass customization of vehicle components. Replacement parts With traditional manufacturing methods, it is usually more cost-effective to manufacture large quantities at one time than to produce parts as needed. This results in consuming storage space to stockpile parts, or throwing away extra or obsolete parts that were overproduced. 3D printing has the same low cost per part, whether they are produced individually or mass-produced. This allows on-demand manufacturing, where parts are produced as needed. With the use of CAD, designs for all parts can be kept as a digital copy, making the need to keep inventory obsolete. Even parts that no longer exist can potentially be remade to requirement, or reverse engineered based on digital scans of existing parts. Porsche has dedicated a branch, called Porsche Classic, to keep their vintage lines alive. They use 3D printing to produce plastic and metal replacement parts as needed. Benefits of Additive Manufacturing in the Automotive Industry There are a variety of ways the automotive industry benefits from additive manufacturing. These include: Reduced production time Because there is minimal setup and no tooling required, additive manufacturing provides a much faster turnaround time for prototypes and short-run production than traditional manufacturing. Additional time is saved if multiple parts can be integrated into one design, which eliminates the time and cost of assembly. Because functional parts can be manufactured in days rather than weeks, the prototyping process can be completed efficiently and products taken to market faster and more affordably than previously possible. Less wasted material Generally, additive manufacturing produces far less wasted material than traditional manufacturing because the parts are built layer-by-layer, rather than removing unnecessary material from a solid piece or creating unique molds for each part design. The ability to produce parts on demand also reduces the need to dispose of unused product if it is unused or becomes obsolete. Supply chain optimization The ongoing supply chain issues are accelerating the trend of localized manufacturing. Automotive manufacturers are eliminating delays due to materials shortages and shipping delays by manufacturing parts on-site or outsourcing to local 3D printing service bureaus. This has the added benefit of supporting the local economy and saving shipping costs, which have up to 200+% over the past year alone. Reduced energy consumption Additive manufacturing is far less energy-intensive than traditional manufacturing processes. An additional benefit is lower fuel consumption and pollution due to minimized shipping of raw materials and final product, as parts are manufactured closer to home. Reduced inventory As additive manufacturing is used to create replacement parts and tooling, facilities require less inventory space to store the extra parts. This can reduce overhead and save space. Cost savings All of the above factors can result in cost benefits and reductions, especially over time and when compared to traditional manufacturing, yielding a positive return on investment. Supporting Manufacturers with Industrial 3D printing Tempus 3D is an additive manufacturing service bureau located in Western Canada that specializes in the additive manufacturing of industrial plastics for the Canadian market. We support our clients throughout the manufacturing process from initial conceptualization and prototyping through full manufacturing of end-use parts. With industry-leading HP Multi Jet Fusion 3D printing technology and industry expertise, the team at In-Gear has the tools and expertise to support your product development goals. Contact us today to learn more. Learn more about Tempus 3D's products and services Explore more case studies and articles About HP Multi Jet Fusion 3D printing technology

CASE STUDY IBC Technologies enables innovation in collaboration with BC 3D Printing Service Bureau IBC Technologies is a company based in Vancouver, BC which designs and manufactures heating equipment for residential and commercial use. IBC was developing a jig to accelerate the assembly of fan components, and was looking for a local manufacturer which could offer a quick, low-cost solution to support them with rapid prototyping and eventual manufacturing of their jig assembly. IBC approached Tempus 3D to help them with the manufacturing process. Key benefits ​ Rapid prototyping to test multiple iterations of the jig being developed. Production of custom jigs to support manufacturing. Reduced cost of design changes compared to machining parts. Local manufacturing, minimizing lead times and environmental costs. Photo courtesy of IBC Technologies Organization IBC Technologies Industry Hydronic Heating, Industrial Goods, Research and Development Technology HP Multi Jet Fusion 5200 Materials Nylon PA12 Introduction IBC Technologies was founded more than 25 years ago with the express purpose of improving the world of hydronic heating. IBC currently serves the entire North American market and continues to produce innovative products out of their Vancouver, BC location. IBC has embraced industrial 3D printing as a key tool for not just rapid prototyping, but also production runs of low volume parts and the integration of 3D printing in their manufacturing process through the design and implementation of 3D printed jigs and fixtures. Challenge IBC was designing a jig to speed up the assembly of multiple fan components. Jigs and fixtures present unique manufacturing challenges as they can be expensive, time-consuming and wasteful to machine using traditional manufacturing methods, especially when the design is being tested and improved with multiple iterations. IBC was in search of a close-to-home solution that would de-risk their production and enable them to quickly build, test and re-design their prototype before manufacturing their final design. Solution 3D printing was an ideal solution for this project and has been a game changer for the production of jigs and fixtures. By being relatively low cost compared to CNC machining while maintaining comparable levels of accuracy, 3D printing is becoming the go to solution for smaller jigs and fixtures. ​ IBC was looking for a local company that was able to provide 3D printing services with industrial-grade materials with low cost and high accuracy. After researching their options, they approached Tempus 3D for a solution. Tempus produced their first parts for IBC Technologies in the summer of 2021 and has been working with them on a regular basis on a number of projects since then. Result IBC tested several iterations of their jig, with the advice and support of the Tempus technical team to optimize their design for 3D printing processes. Tempus was able to 3D print the desired fixture with a quick turnaround time and within tolerance, enabling IBC to speed up production and reduce costs associated with their fan assembly process. ​ IBC and Tempus continue to work together with the production of additional jigs and fixtures and are both heavily invested in bringing manufacturing back to Canada and British Columbia. As IBC continues to invest in innovation Tempus is there to help them iterate quickly and get their products from concept to market in record time. ​ With Tempus’ location in the interior of British Columbia it is uniquely capable of serving both the lower mainland and Alberta markets with cost-effective overnight shipping and the ability to turn around rush orders in as little as 36 hours. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, customized, and local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Learn more about IBC Technologies. Learn more about HP Multi Jet Fusion 3D printing technology Learn more about Nylon PA12 How to design for Multi Jet Fusion Read more case studies and articles about industrial 3D printing in action.

HP Polypropylene (PP) HP Multi Jet Fusion HP Polypropylene is ideal for producing chemically resistant functional parts with low moisture absorbtion. This versatile material is ideal for piping or fluid systems and containers, and is used in a wide variety of automotive, industrial, consumer goods and medical applications. 3D printing technology HP Multi Jet Fusion 5200 Dimensional accuracy +/- 0.3% with a lower limit of +/- 0.3 mm Maximum build size 380 x 285 x 380 mm (14.9" x 11.2" x 14.9") Instant Quote About HP Polypropylene (PP) Polypropylene (PP) is one of the most widely used injection molded materials in the world, but it has only recently become available as a viable 3D printing option. Polypropylene is commonly used in applications that require excellent chemical resistance combined with low moisture absorbtion, great flexibility and impact resistance. Amongst commercial plastics, PP has a very low density, allowing for the production of lightweight parts. Automotive, consumer goods, industrial and medical are key sectors that heavily use PP already. Living hinges and watertight applications are good fits for the material, as well as applications requiring electrical resistance. Key Benefits Strong, high-density parts with near-isometric properties on x-y and z axes Functional parts with fine detail and dimensional accuracy Excellent chemical resistance to oils, greases, alphalitic hydrocarbons, and alkalies Water- and air-tight without further treatment UV resistant Low moisture absorbtion Low cost per part Applications Functional prototyping and small- to medium-run manufacturing Complex assemblies Car interior parts Fluid and HVAC systems Tubes, pipes, reservoirs Medical devices Orthotics Multi-purpose industrial goods Design guidelines​ Max build volume 380 x 284 x 380 mm (15 x 11.2 x 15") Min wall thickness 2 mm Min clearance 0.6 mm Min slit between walls 0.6 mm Min hole diameter at 1 mm thickness 0.6 mm Min printable details 0.3 mm Min emboss / deboss 0.6 mm Min depth/height for emboss/deboss 1 mm Min font 9 pt (3.2 mm) Design considerations​ ​ ​ Consider hollowing or adding internal lattice structure to large solid pieces to improve accuracy and minimize cost. See full design guidelines for additional considerations, including clearance, functional assemblies, interlocking parts, hollowing and lattice structures, ducts, threads, how to minimize the risk of warpage, bonding parts, and more. Hinges, sockets, and linked parts can be integrated into the design.​ ​ ​ View full design guidelines Technical Specifications Accuracy +/- 0.7% (minimum of +/- 0.3 mm) Layer thickness 0.08 mm Density of parts 0.89 g/cm3 Tensile modulus 1600 MPa (XY), 1600 MPa (Z) Tensile strength 30 MPa (XY), 30 MPa (Z) Elongation at break 20% (XY), 18% (Z) Melting point 187 C HP Polypropylene Technical Specifications Certifications & Data Sheets HP Polypropylene Data Sheet ​ Summary of regulatory compliance and environmental attributes C ertifications: 9 REACH, RoHS, PAHs , ISO 10993 and US FDA Intact Skin Surface Devices Statements Photo Gallery Other Materials Nylon PA12 Strong, low-cost, quality parts. Nylon PA11 Ductile, quality parts. Nylon PA12 Glass Bead Stiff, dimensionally stable parts. TPU Flexible Polymer Flexible, functional parts. Nylon PA12 white Engineering-grade white parts. Nylon PA12 Color Full color, functional parts. View all materials Material Selection Guide Not sure which material is the best fit for your project? Use our materials selection guide to compare the material properties and recommended uses for each. Learn More Get your parts into production today Request a quote

Design Services Need help with your project? Work with an independent designer to bring your project into reality. Tangent Design Engineering Tangent Design Engineering Ltd. Is an engineering firm based in Calgary, Alberta. Tangent has been in business for 16 years helping companies create and optimize new technologies and products to maximize their market impact. Tangent’s services include product-market fit analysis, ideation and concept development, applied research and development, contract product engineering services, and manufacturing. With more than 30 multidisciplinary engineers and designers, Tangent can tackle tough and engineering challenges that result in revolutionary products in the medical, cleantech, ag tech, industrial sensing and control/IoT, transportation and oil and gas sectors. Tangent's ISO 13485 and ISO 9001 compliant development process can take projects from the earliest conceptual stage through to high volume contract manufacturing, or any stage in between. ​ Phone: 1-403-274-4647 email: info@tangentservices.com Website: www.tangentservices.com Cam Shute - Dark Horse Innovations Dark Horse Innovations is a product development service provider with design and engineering capacity. Cam Shute, the founder of Dark Horse Innovations, has worked as a product developer in the outdoor industry for nearly 20 years. Cam has deep experience in most aspects of product Design and Engineering including many types of manufacturing processes. Additive manufacturing, Computer Aided Design as well as finite element analysis and mechanism simulation are some key areas of strength. Cam has designed many ski bindings and other complex mechanical devices. He is named on over 20 patents, is an extremely creative problem solver and is business savvy. ​ Phone: 1-250-505-2827 email: info@darkhorse.dev Website: https://www.darkhorse.dev/ Matthew Hunsberger - Matte Black Design Started in 2006, Matte Black Design Inc has worked with over 40 successful companies and entrepreneurs to develop their ideas into finished products. ​ Our work covers a wide range of areas from everyday products and professional tools to transportation, furniture and machinery. Our portfolio of well designed, engineered and built products speaks for itself. ​ Regardless of what your product is, we have the knowledge and contacts to turn any idea into reality. ​ Phone: 604.785.4862 email: matt@matteblack.ca Website: https://matteblack.ca/ Matthew Percival - 3DRE 3DRE uses leading laser scanning technology to capture the physical dimensions and characteristics of objects or components in three dimensions. We create highly accurate digital representations of real-world objects, which can be used for various purposes such as quality control, reverse engineering, design optimization, and rapid prototyping. By quickly and accurately capturing the geometry and surface texture of objects, 3DRE enables manufacturers to analyze and inspect parts, identify defects or deviations from specifications, and create digital models for further design iterations or production processes. This technology enhances efficiency, reduces costs, and improves overall product quality by providing detailed insights into the manufacturing process and facilitating seamless integration with computer-aided design (CAD) and computer-aided manufacturing (CAM) systems and 3d printing. ​ Phone: 604-910-0165 email: info@3dre.ca Website: https://3dre.ca/3d-scanning/ Kailey Allan Design Kailey Allan's experience is founded on a Bachelor's Degree in Mechanical Engineering and several years consulting for start-ups on design, prototyping, manufacturing, and digital fabrication. Kailey led the development of the Digital Fabrication and Design program at Selkirk College in 2020, and currently acts as the primary first-year instructor delivering design-led education on topics of computer-aided design, 3D printing, CNC, and laser cutting. ​ Phone: 1-778-587-8260 email: kaileyallandesign@gmail.com LinkedIn: https://ca.linkedin.com/in/kaileyallan Bruce Fitz-Earle As an Industrial Designer, Bruce’s work ranges from hybrid timber and steel structures to award-winning consumer products. Bruce is passionate about working on products and systems that reduce our dependence on fossil fuels, reduce greenhouse gases, uses recycled material, promotes green transportation methods, and increases local manufacturing capabilities to reduce our reliance on outside and unsustainable sources. The tide has turned, and sustainability is now a requirement of the future. ​ Skills include 3D CAD modelling, 3D scanning, 2D drafting, photo-realistic renderings, and a refined concept development process that starts with hand sketching, physical models, prototypes and proof of concept, to detailed production drawings, tooling and ramp-up to product launch. Working in a diverse range of mediums, Bruce has experience in designing for injection-molded plastic, sheet metal, custom aluminum extrusions, structural steel, stereolithography, fused deposition, and CNC. ​ Bruce obtained a BSc in Biological Sciences from the University of Victoria and a Masters of Environmental Design from the University of Calgary, Bruce’s expertise lies in his ability to combine an understanding of biological systems with technology to tackle the massive changes that face us. ​ email: bfitzearle@gmail.com ​ Wewerke Design Wewerke Design was founded by Krista Humphrey and Bernard Mitchell and are design leads at their studio located in Trail British Columbia. Wewerke Design is an industrial, product and spatial design studio and can assist your business to realize your concepts as a physical product. Our proficiencies include design ideation, sketching, product visualization, 3D modeling and prototyping. We have a deep understanding of design for additive manufacturing (DFAM) and can assist in leveraging available technologies to create manufacturable products. We practice human-centered design and it is our goal to investigate unique opportunities and find sustainable solutions for real world pain points. ​ Phone: 1-250-505-4160 email: b.wewerke@icloud.com Website: https://www.dwewerke.com Peter McRory - EMIT Studio Peter McRory is a Digital Artist from Nelson, BC. As a Selkirk College alumni with a focus on 3D modelling and 3D print design, Peter relishes the opportunity to design both creative and practical projects for 3D printing and Virtual Reality. Peter offers design work through EMIT Studio based out of Nelson, BC. ​ Phone: 1-250-509-0886 email: peter@emitstudio.com Website: https://www.emitstudio.com/3d-modeling/ Whether you have a large project or need a simple adjustment to your design, Tempus has a working partnership with a range of CAD designers who can support you to meet your development goals. Learn More about Tempus 3D Products and Services Tempus 3D Services Design Guidelines Materials HP MJF 3D Printing

How does Multi Jet Fusion compare to other 3D printing technologies? There are many types of 3D printing available, but to be able to economically and reliably produce one to tens of thousands of parts in engineering grade material, powder bed technologies are the logical choice. The speed of production, level of detail, affordability, and overall quality of the end product sets this technology apart from all other 3D printing processes. ​ Multi Jet Fusion (MJF) is most closely comparable to Selective Laser Sintering (SLS) technology. Like SLS it works by adding sequential layers of polymer powder into a build chamber, and the most common material for both is Nylon PA12. In contrast to SLS which uses a single point laser, MJF uses a combination of a fusing agent jetted onto the powder surface and a high powered heat source to selectively fuse areas of each layer together to form parts. This means that Multi Jet Fusion produces parts with similar material properties, but at a much higher volume per print. ​ MJF and SLS have similar material properties, but Multi Jet Fusion has several distinct advantages: ​ MJF is significantly faster than SLS. MJF is 15-30% less expensive than SLS, with greater cost advantage at higher volumes. MJF parts have superior strength and flexibility compared to SLS MJF has more homogenous mechanical properties compared to SLS, which is weaker along the print axis. Learn more about HP Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion Learn more about HP PA12 https://www.tempus3d.com/hp-nylon-pa12 Get a Quote MJF 1000 gears in 3 hours* SLS 79 gears in 3 hours* FDM 36 gears in 3 hours* Interested in learning more? Take a look at a comparison completed by HP on You Tube . *Results may vary depending on the printer.

Custom Plastic 3D Printing Service 3D print custom plastic parts with excellent material properties with a high level of precision and durability. Start A New 3D Printing Quote Guaranteed consistently high-quality 3D printed prototypes and production parts Get a Quote All uploads are secure and confidential. Tempus 3D offers a selection high-performance plastics for functional prototyping and end-use parts . Our technology of choice is the HP Multi Jet Fusion 3D printer because of it's ability to produce parts with fine detail and excellent material properties, with a production speed up to 10x faster than comparable technologies. As HP Certified Production Professionals , Tempus 3D can provide consistently high-quality parts, guarantee d. 3D Printed Plastic Nylon PA12 HP Multi Jet Fusion Strong, detailed, low-cost quality parts ​ Produce strong, functional, detailed complex parts. Ideal for a wide range of applications from industrial parts to durable consumer goods. This is our top seller for affordability and balance of all-round material properties. Learn More Nylon PA12 Glass Bead HP Multi Jet Fusion Stiff, dimensionally stable, quality parts ​ Filled with 40% glass microparticles to give stiffness and stability while maintaining the excellent material qualities of HP Nylon PA12. Ideal for stiff, functional parts like enclosures and housings, fixtures and tools. Learn More BASF TPU HP Multi Jet Fusion Flexible, durable, rubber-like parts ​ An excellent choice for parts requiring high shock absorbtion, elasticity, and energy return. It has many applications including car interior comp onents, industrial tools, pipes, grippers, orthopedics and sports protection equipment. Learn More Nylon PA11 HP Multi Jet Fusion Strong, ductile, functional parts ​ Strong and flexible quality parts. Excellent chemical resistance and enhanced elongation-at-break. Ideal for a wide range of applications including prostheses, sports goods, snap fits, living hinges, and more. Learn More Polypropylene HP Multi Jet Fusion Chemical and moisture resistance ​ High elasticity, low moisture absorbtion, and high elongation at break. An excellent choice for anything that needs to be light, water-tight, and durable. Excellent for piping, fluid systems, and watertight containers. Learn More Nylon PA12 White HP Multi Jet Fusion Engineering-grade white nylon parts ​ HP Nylon PA12 White is an engineering-grade plastic which has very similar material properties to the original HP Nylon PA12. The white color makes it easier to dye or paint the pieces in light, bright colors. Learn More Nylon PA12 Full Color HP Multi Jet Fusion Strong, functional, full-color parts ​ Produce engineering-grade parts that combine excellent material properties of Nylon PA12 with full CMYK color. Commonly used for presentation models, consumer goods, jigs, fixtures, and medical devices. Learn More Material Selection Guide Not sure which material is the best fit for your project? Use our materials selection guide to compare the properties and best uses of each. Learn More Finishes 3D printed plastic parts can be used straight out of the printer, or undergo additional treatment to enhance the look, feel, or functionality of the part. Tempus 3D's industry-standard finishes are certified for use with 3D printed plastics, and are expertly applied either in-house or by certified industry specialists. Learn More Explore 3D Scanning Resources Technology HP Certification Join the Manufacturing Revolution with Tempus 3D Upload your CAD file for an online quote and start manufacturing today Get a quote

CASE STUDY Copper-plated eagle skull highlights the potential of digital manufacturing to make the impossible possible. A First Nations group wanted to create a copper replica of a sacred Eagle skull and approached Tempus 3D for a solution. The team at Tempus collaborated with a network of professionals with advanced digial manufacturing capability to find a solution and produce a beautiful result. Key benefits ​ Rapid part iteration and refinement Market validation prior to large investment Local manufacturing fast turnaround of prototypes and production parts Environmentally friendly and sustainable production On-demand manufacturing Organizations Tempus 3D Ltd. , Selkirk Technology Access Centre , Repliform Inc. Industry Art, sculptures Technology HP Multi Jet Fusion 5200 3D printer, Creaform 3D scanner Materials Nylon PA12 Challenge ​ ​ The team at Tempus 3D was approached by a First Nations group from British Columbia to assist in creating a copper replica of an Eagle Skull. The skull was extremely delicate and fragile and they wanted to produce a piece that was more durable and had an aged copper look to it.​ Solution ​ The first challenge was to create an accurate replica of the skull that preserved the fine level of detail and delicate structures. When the project was first brought to Tempus we considered a number of options to recreate it, including having a CT scan of the object by a local veterinary clinic. Ultimately, we decided to try 3D scanning the skull with the help of the Selkirk Technology Access Centre (STAC) in Trail BC. The team at STAC has years of scanning experience, so they were able to reproduce the piece exactly with advanced digital scanning technology and also adjust the digital file to repair some damage the skull had suffered over the years. ​ With a solid model now in hand we test printed several of the eagle skulls on our HP MJF 5200 3D printer with a variety of print orientations and settings. We were able to get an amazingly high-quality print and could validate the feasibility of accurately reproducing the original skull. The material of choice was nylon PA12, which has the density and durability to reproduce the fine structures while maintaining structural integrity. ​ Result ​ The team at Tempus 3D, in collaboration and consultation with our customer, our partners at STAC, and our partners at Repliform, was able to deliver a product that is durable, repeatable, and most importantly beautiful for our customer. This was truly an amazing project to work on. ​ With Tempus’ location in the interior of British Columbia it is uniquely capable of serving the British Columbia and Alberta markets with cost-effective overnight shipping and the ability to turn around rush orders in as little as 36 hours. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. At Tempus, we are MAKING IT POSSIBLE. Learn more about Tempus 3D's products and services Explore more case studies and articles About HP Multi Jet Fusion 3D printing technology ​ The next challenge was to produce the requested copper finish. We originally looked at 3D printing the part with a metal 3D printer, but 3D printed metal was prohibitively expensive and we had serious concerns about how the extremely thin walls of the replica skull would turn out in the metal printing options that were available. ​ Ultimately, the team at Tempus reached out to our friends at Repliform, which specializes in electroplating 3D printed plastics and other non-conductive materials. We had worked on a project with Repliform in the past and they felt strongly that they could help us in turning the skull into the piece that we had envisioned. ​ Repliform was able to take the 3D printed pieces and turn out a beautiful aged-copper finish that preserved the fine details and highlighted the beauty of the original form. ​ The beautiful end result highlights what can be accomplished with collaboration between results-oriented professionals and leveraging the latest digital manufacturing technology. ​

Contact Connect with us Phone 1-778-456-5268 ​ Email info@tempus3d.com ​ Shipping (Canada) 2950 Hwy Drive, Trail, BC V1R 2T3 ​ Shipping (US) 4155 Deep Lake Boundary Rd #4008 Colville, WA 99114 Get a Quote Send a message Please send me Tempus 3D news, events and special offers. I understand that I can unsubscribe at any time and my personal information will remain confidential. Submit

ULTRASINT TPU USE CASES A flexible, robust material designed for the real world. TPU (Thermoplastic Polyurethane) is a versatile thermoplastic made by BASF with rubber-like properties which is ideal for the production of parts requiring shock absorption, energy return or flexibility. Parts produced with this material offer a wide range of design possibilities. Typical applications include sports protection equipment, footwear, orthopedic models, car interior components and various industrial tools like pipes and grippers. ​ Ultrasint TPU01 is printed with HP Multi Jet Fusion technology, which combines a high level of detail, process stability and throughput to make this material ideal for applications from functional prototyping through to full production of end-use parts. Use Cases Vehicle components There is a growing demand for 3D printing in vehicle components for a variety of reasons, including lighter weight structures, increased comfort and functionality, individualization to meet specific driver requirements, and creating unique designs to stand out from the competition. TPU is especially desirable for automotive interiors, where it is used for headrests, seating, dashboards, door armrests, and mid consoles. ​ One of the biggest benefits of TPU is the design freedom with open structures like lattices. This allows the design of components with variable levels of hardness - individual sections can be designed for a specific function, such as softer cushioning in one section and stiffer support in another. Use Case: Motorcycle seat Oechsler leveraged the benefits of additive manufacturing and TPU to design a motorbike saddle to provide a more comfortable riding experience. Ultrasint TPU01 was the material of choice because of its long-term flexibility, shock absorption, and energy return, as well as it's detail and surface quality. ​ The saddle design is composed of multiple layers, each with different lattice structures to provide various levels of cushioning. Because of the design freedom inherent in additive manufacturing, the saddle was able to be designed and printed in one piece, which reduced the time and cost associated with production and assembly traditionally required for motorcycle seats. The saddle was also up to 25% lighter than the traditionally manufactured seat and required less material, resulting in significant savings in material costs. Photo and data courtesy of Oechsler and Forward AM Medical TPU is having an enormous impact in the production of medical devices the flexibility and shock absorption combined with the complex, light geometries provides opportunities not available with traditional manufacturing. Products like prosthetics and braces can be 3D printed and customized to the patient's needs and stand up to long-term daily use without causing skin irritation. Use Case: Prosthetic socket Christopher Hutchison, the co-founder and CEO of ProsFit, was involved in an accident that resulted in the loss of both legs. Due to the time and complexity of making prosthetics in a traditional manner which could take several weeks and multiple manufacturing steps, Chris started looking for alternative manufacturing options. According to Chris, "The traditional process for creating and fitting a leg prosthetic is long, complex, and uncomfortable for the patient". ​ Prosfit successfully commercialized ProsFit sockets by 3D scanning a patient's limb, designing a prosthetic with Computer-aided Design (CAD) software, and 3D printing a final prosthetic. Originally the prosthetics were printed using FDM technology, but they turned to Multi Jet Fusion (MJF) technology improve quality, accuracy and end appearance. ​ Compared to the original manufacturing process, ProsFit has reduced the time to produce a socket from weeks to days, reduced the cost of production, and allowed clinicians to fit 5 times as many patients with the same resources. The outer shell of the prosthetic is made with Nylon PA12 for it's strength and economics, and ProsFit later added an inner socket printed with Ultrasint TPU to increase the comfort for the wearer. This also accelerated the design and production process. TPU delivers outstanding vibration cushioning and maintains mechanical characteristics under repetitive load, while showing no performance or visual degradation over time. “Sockets made using HP 3D printing are flexible and strong, while at the same time more comfortable and natural to walk on.” Photo and data courtesy of HP and Forward AM Sports protection equipment TPU is an excellent choice for 3D printed sports protective equipment because it is robust enough to withstand rough use, and lattice structures can be used for interior strength, flexibility and rebound. An additional advantage is that equipment can be customized for the fit and safety requirements of the individual athlete. Common uses include helmets, guards and more. Use Case: Sports headgear Synchro Innovations used additive manufacturing to design the Kupol helmet in order to overcome the traditional limitations of conventional manufacturing. One of the main goals was to replace the use of expanded polystyrene (EPS) foam padding which repels moisture and traps heat. ​ 3D printing technology was chosen for it's design freedom, speed of prototyping, and ability to innovate. Several different 3D printing technologies were tested in the design and prototyping process, but TPU and Polyamide (PA) printed with Multi Jet Fusion technology were selected for their speed of production, strength and affordability. The final Kupol design replaced EPS foam with an open structure inside the helmet made of TPU which allowed for customization and breathability. The shell used Polyamide to balance impact strength with thin, lightweight walls. The end product was 20% lighter than the original helmet, 3 times faster than with SLS 3D printing technology, and the cost per part was within the required production budget. Photo and data courtesy of HP Robotics TPU is used in robotics for a variety of applications that require flexible or grippy parts or shock absorption. This includes flex grippers, internal ducts, connectors, and actuators. Use Case: Cobots Cobots are collaborative robots that are designed to work alongside humans. With cobots, a critical safety requirement is to prevent injury to people if they accidentally come in contact with the machine. A common way to prevent collisions is to use optical sensors which cause the machine to slow or stop when people come within a defined zone. This results in lower productivity and higher overall cost to the company, as well as unpredictable production timing. ​ Oechsler developed a padded layer to wrap around a cobot's joints made of TPU. The flexibility and rebound of this layer reduces the risk of injuries to people, and allows the production sped to be increased by up to 150% due to the dampening of the collision forces. The open lattice allows heat to escape and also protects the cables and wires. Because this is a material buffer the cobot requires no additional sensors. The lattice design is easily customized to different cobot types. An additional benefit is that it can be installed with no dismantling, saving time and expense. Photo and data courtesy of Oechsler and Forward AM Benefits at a Glance High elasticity, rebound and fatigue resistance Excellent surface quality and level of detail High process stability and throughput, ideal for serial production Typical Applications Sports protection equipment Footwear Orhopedic models Medical devices Car interior components Tools and grippers Flexible pipes Material Properties Hardness shore: 88A Tensile strength: 9 MPa Young's modulus: 85 MPa Elongation at break: 280% Charpy impact (notched): no break Rebound reisistance: 63% Next Steps Interested in learning more? Ultrasint TPU01 material page Learn more about Multi Jet Fusion technology Explore all materials Get started with TPU Upload your 3D models to get started with 3D printing in TPU using Multi Jet Fusion technology. ​

Explore more case studies and articles Navigation arrows can be found at the top of the page.

3D Laser Scanning Work with our 3D scanning experts to streamline your projects and achieve precise, high-quality results. Get a Quote Professional 3D Scanning Services Tempus 3D uses advanced 3D scanning technology to help you achieve precise results for your reverse engineering, metrology and computer aided inspection requirements. Inspection Services Scan and compare your part for product quality and metrology requirements. Learn More Reverse Engineering Create a detailed 3D map for measurement, reporting, design and engineering. Learn More Scan-to-CAD Convert almost any object into a digital CAD file, large or small. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you. 3D Printing Services Why use 3D Scanning? Broaden your design capabilities: Use models from the real world as a baseline to create CAD models that can be modified or adapted to fit your needs. Accelerate your time to market: Scan prototypes, parts, tooling, or other objects and use the file as a baseline create designs quickly and easily. ​ Replace or repair legacy parts: Scan legacy parts and store the digital files until needed, then build on demand with CAD-based manufacturing such as 3D printing or CNC milling. Create a perfect fit: Scan an object to use as a baseline to create jigs, molds, casings, or assemblies that fit precisely. Extend the bounds of possibility: Create products that can not be made without scanning and digital editing, such as custom devices that perfectly fit the human body. Streamline your manufacturing: Add 3D scanning to your design and manufacturing process so you can do more work faster. Quality assurance and inspections: Using the 3D scan data, our reporting and analysis tools will tell you exactly what the “as-built” condition is and how much it varies from the pristine, “as-designed” CAD model. Simplify documentation and reporting: Easily archive or inventory legacy parts, create a BOM, or create a digital library of parts to manufacture on demand. Metrology-Grade Equipment Tempus 3D is equipped with metrology-grade 3D scanning equipment and engineering software to provide precise results, quickly and easily. Hexagon Absolute Arm Precise digital measurement for laser scanning or touch probing Probing accuracy up to 0.006 mm Scanning accuracy up to 0.043 mm Creaform HandySCAN 3D Accurate measurements in real-life conditions - no matter the size Scanning accuracy of up to 0.03 mm Resolution of up to 0.50 mm Geomagic Software Leading-edge software designed for reverse engineering and metrology Geomagic Design X, Geomagic Control X, Geomagic Wrap, and more Get Started with 3D Scanning If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote